PCB box build assembly is very beneficial when producing electromechanical devices. You will see many advantages when you choose a PCB manufacturer that is reliable and has extensive manufacturing experience. They help you to reduce your production costs without causing any defects to your product.

What is PCB box build?

Also known as system integration, a boxed build is a combination of circuit boards, cables and wires, subassemblies, and finally, case fabrication.

Once it is fully completed, the assembly is a finished product that operates as intended with a practical enclosure that meets the needs of the application.

The process of PCB box assembly involves

• Fabrication of the PCB
• Assembly of the PCB
• Connection of component wires and cables

Choosing the right enclosure is critical to the success of your electronic equipment, whether it is part of a wireless industrial control, medical device, or energy distribution system.

PCB Box Build Design Guidelines and Best Practices

Proper box build design will ensure the long-term success of your electronics project. Once you have identified your electronics contract manufacturer, you must provide them with a variety of information to continue your work. You should provide them with all the essential information they may need.

The strategy for PCB box builds can be boiled down to

• Size
• Material
• Transmission
• Layout
• Compatibility
• Testing requirements

 

Confirm proper dimensions

Use 3D modeling to create a perfect-fitting enclosure. Size is an important part of the final product, and the size and weight of the product will be one of the most important factors affecting shipping costs.

• Packaging
• Shipping
• Storage

As a general rule, it is more difficult to build the right enclosure if the device is larger. Work with your product development team to ensure that the size of your equipment meets manufacturability design requirements.

Select the right enclosure material

When building for a PCB box, consider the following factors when selecting the right material.

• Durability
• Ductility
• Usability
• Cost
• Application requirements: environmental factors

Ensure adequate signal transmission

Metal enclosures may impede the transmission of wireless signals. Plastic enclosures are more suitable for wireless devices, but when used in extreme temperature environments, metal enclosures are still preferable.

Choose a thoughtful layout and design

In understanding the audience of your product, consider the brand theme of the product to design the appearance of the product.

Compare CAD with BOM

Compare your CAD with the BOM (Bill of Materials) before going into production to ensure package compatibility. The bill of materials is like a blueprint for PCB boxed assemblies, which provides information on

• Package
• Reference number
• Item number
• Part type
• Manufacturer part number, etc.

Test Requirements

You must inform the PCB manufacturer of your requirements for product testing; you can also ask your PCB supplier for available test methods first. The conventional test methods are

• Functional testing
• Basic electrical testing
• Aging testing

Why choose PCB box build assembly service?

Success with PCB box build assembly services can be achieved in a number of ways. PCB box build services help integrate PCB systems in two different ways: the fabrication of the PCB and the installation and its wire connections.

Providing detailed information about your manufacturing requirements to your PCB partner ensures your success with PCB box builds.

Explore KingPCB’s box build services

As one of the leading PCB manufacturers in China, KingPCB offers customized PCB electronics box build and system assembly services with advanced technology. Request a Box Build Assembly quote contact us now!