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Why Via Tenting is Important in PCB Manufacturing?

If you have ordered and used PCBs, you have probably heard of the use of vias in printed circuit boards. Vias play an important role in the connections between the layers of the board, and they serve two main purposes.

  • Electrical signal conduction
  • Heat dissipation

In many cases, the through-hole is copper-plated. Some PCB manufacturers believe that these holes should not be exposed, when the vias are completely covered, called filled vias. There is another popular method of tenting vias.

What is PCB Via Tenting?

As the name implies, tenting vias means creating a tent-like shape on the vias. Tenting a vias means covering the toroid and vias with a solder resist layer, primarily covering the toroid to prevent exposure to components and reduce accidental shorts or contact with the circuit. Whether to use tenting in PCB manufacturing depends on the design of the board.

Why is PCB Via Tenting important in PCB manufacturing?

There are several ways to protect printed circuit boards from vias. For cost reasons, tented vias are usually preferable to epoxy filling. Most forms of tenting are LPI (liquid imagerable solder resist). PCB solder resist protects copper traces from oxidation, damage and solder bridging, which also applies to over-hole protection.

If your PCB is designed with a through-hole assembly, the tent through-hole will prevent solder from flowing up into the through-hole and over the other side of the PCB when using wave soldering.

The vias near the SMT pad should also be tented. This will prevent the solder paste wick from sucking into the via hole and creating a bad solder joint.

Disadvantages of PCB Via Tenting

Since the LPI solder resist is a liquid, it must “bridge” the gap above the via. This results in the solder resist not completely covering the via, leaving a small hole.

These small holes can be used for corrosive fluxes, moisture and other chemicals to enter the vias. This can lead to failure due to corrosive vias.

This is not an issue due to the popularity of no-clean flux in SMT assembly, but corrosive water-clean flux is still prevalent in through-hole assembly.

Under what circumstances is PCB Via Tenting used?

Whether to use Tenting depends firstly on the PCB design, and secondly on the size of the via.

Tenting vias are suitable for through-hole diameters of 12 mil or smaller. If you are dealing with larger vias, using filled vias is a better option, it is relatively more costly.

Contact KingPCB for PCBs with tented or non-tented vias

At KingPCB, we have experience with almost all types of printed circuit boards. We can help you find boards in a variety of materials, in flexible or rigid-flexible formulations, with tented vias, filled vias, blocked vias, open vias, or a combination of these.

Our high quality manufacturing, ability to deliver, and quick response sets us apart!

Contact us now to get more information about our PCB manufacturing capabilities!

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PCB Blog

Best Complete Guide to Vias in PCB Design

With the progressive miniaturization of electronics, surface mount technology has become increasingly popular. Essentially, vias are small vias that pass through a PCB laminate. Vias are essential in multilayer boards because they create connection paths between different layers of the printed circuit board.

What are the types of PCB through-vias?

Depending on the needs of the application, as well as the location of the vias in the stack and the number of layers they pass through, the commonly used vias can be divided into three types.

– Through vias

Through vias indicate that they pass through all layers of the PCB and are open at the top and bottom layers of the board. They usually have a larger size than other types of vias. It was the most common and most commonly used.

– Buried vias

Buried vias, as the name implies, are vias buried in the inner layers of the board, not connected to the outer layers, and are commonly found in multilayer PCBs. It is useful for reducing the PCB aspect ratio (PCB thickness to through-via diameter ratio is also very useful)

– Blind vias

These vias start from the outer layer of the board and go through one or more inner layers, but are not connected to the other side, while through vias connect both sides of the board. Blind vias are useful for increasing the number of connections between the internal and external layers, effectively reducing the number of alignments and increasing the efficiency of the PCB’s use.

Other vias in the PCB

– Vias in pad

Along with the move to higher integration densities for electronic components, this also means an increase in the number of interconnect pins. Designers use vias applied directly to BGA (ball grid array) pads, also known as vias in the pads, in their designs. It reduces the space needed to use the PCB, resulting in a smaller board. However, vias in pad may cause the vias to fill up during the soldering process, making them unusable.

– Laser Microvia

Microvias are the smallest through-vias, typically about 0.003″ – 0.004″ in diameter (equal to or less than 150 µm). It was explicitly used in boards with many interconnects(HDI PCBs). The aspect ratio of micro vias is 1. It requires laser equipment to drill through holes, which is relatively costly.

– Thermal vias

Thermal vias are used to conduct heat to the back side of the PCB by using the perforations of the PCB. Active components, high performance microprocessors and high frequency components generate a lot of heat. In order to dissipate heat effectively, the thermal vias must be placed as close as possible to the component generating the heat.

How do I determine the correct vias for my PCB?

There is a strong relationship between the type of through-hole and the size and function of the board. In larger devices with boards, PCBs with through-vias components may be more efficient. On the other hand, for smaller devices, micro-blind vias work best, but the investment cost may be relatively high.

When you communicate with your manufacturer, you must clearly state your through-hole requirements in the manufacturing documentation, preferably using a separate document stating the through-hole requirements.

To sum up

The popularity of miniaturized and high-density designs for appliances has made through-holes increasingly important, and their role is

– Increase board alignment density

– Aids in signal transmission between different layers

– Helps build component density

Contact Us

KingPCB has over 10 years of experience in PCB manufacturing and assembly in China, not only for conventional circuit board manufacturing, but also for providing high precision multilayer PCB vias.

Our quick response, high quality manufacturing, and timely delivery capabilities set us apart from other manufacturers. If you have any questions or would like a quote for your project, please feel free to contact us via email!